Carboxylated bicycloheptene compounds



United States Patent 3,401,179 CARBOXYLATED BICYCLOHEPTENE COMPOUNDS Herbert K. Wiese, Cranford, and Fred W. Banes, Westfield, N.J., assignors to Esso Research and Engineering Company, a corporation of Delaware No Drawing. Application Dec. 30, 1957, Ser. No. 705,734, new Patent No. 3,094,556, dated June 18, 1963, which IS a continuation-in-part of application Ser. No. 498,750, Apr. 1, 1955. Divided and this application Aug. 27, 1962, Ser. No. 219,722

' 12 Claims. (Cl. 260-343.2)

The present invention relates to polyfunctional acid derivatives of cyclodiene carboxylic acids and to their preparation. More particularly, the invention relates to polyfunctional adducts such as the bicycloheptene carboxylic acids, anhydrides and the corresponding lactones obtained by reacting dicyclopentadiene dicarboxylic acid or'the like with maleic anhydride, aconitic acid or other dienophilic carboxylic compounds. This is a divisional application of copending application Ser. No. 705,734, filed Dec. 30, 1957, which is a continuation-iu-part of application Ser. No. 498,750, filed Apr. 1, 1955.

The terms dienophile and dienophilic compound are used herein to designate a compound selected from a group consisting of ethylenically unsaturated aliphatic carboxylic acids and the esters and anhydrides thereof which add dienes with great readiness.

The terms carboxy and carboxyl are used herein to designate a -COOH group.

The term lactone is used herein to designate an anhydro-ring compound produced by intramolecular condensation of an oxy acid with the elimination of water.

In the prior art certain derivatives of cyclopentadiene monocarboxylic acid have been prepared through what has become known as the Diels-Alder type reaction by esten'fying the dicyclopentadiene dicarboxylic acid, cracking the dimer ester, reacting the ester of the cyclopentadiene monocarboxylic acid with a dienophile and hydrolyzing the resulting product. The many steps of this process result from an inability of the art to isolate the cyclopentadiene monocarboxylic acid. Low yields characterize this reaction and are probably due to the formation of resins.

Now a process has been discovered whereby the free dicyclopentadiene dicarboxylic acid is reacted directly with a dienophile. This process not only makes possible the elimination of the steps of esterification and ester cracking but also makes possible the creation of certain new products not obtainable through the processes known to the prior art.

Dicyclodiene dicarboxylic acids and their preparation have been described previously in the copending application of Cohen et al., Ser. No. 268,122, filed Jan. 24, 1952, issued as Patent No. 2,716,662, reissued as Reissue Patent No. 24,123, which describes present views on the structure of these acids. Such acids are in effect dimers of the corresponding monocyclodiene monocarboxylic acids. These dimer acids are known to depolymerize when heated, but such depolymerization is normally accompanied by undesirable decarboxylation and resinification. While the monomer acid cannot be isolated as such, it has now been discovered that stable derivatives of monomeric cyclodiene carboxylic acids can be derived by cracking the dimer acids in the presence of suitable dienophilic acid compounds to form adducts. More specifically, it has been found that while the equilibrium of the mixture resulting from the depolymerization of the dimer acids heavily favors the dibasic acid dimer, the monomer acid present will form stable acid derivatives by combining with added dienophilic compounds such as maleic anhydride and aconitic acid. When esterified with ice alcohols such as butyl or octyl alcohol, or with ethylene glycol or the like, the various novel polybasic compounds yield esters which, depending on the degree of crosslinking and other properties, can be used as plasticizers, additives for lubricating oils and greases, alkyl-type resins, and in making agricultural chemicals. Polyurethane plastics can be formed by reacting the resulting polyester resins with polyisodyanates such as metatoluene diisocyanate.

In carrying out the present invention, the principal reagent is a dicyclodiene dicarboxylic acid such as dicyclopentadiene dicarboxylic acid which may be represented by the formula:

In this formula, as in all structural formulas used hereinafter, it is understood that all carbon valences not shown here are satisfied by the groups illustrated such as the carboxyl groups in the foregoing formula and by hydrogen atoms.

In operating this invention, one may also use the homologs of dicyclopentadiene in which alkyl groups having 1 to 4 carbon atoms are substituted for one or more of the hydrogen atoms attached to the ring carbons. These would include the butyl, propyl, ethyl and methyl homologs of dicyclopentadiene dicarboxylic acid and the various combinations thereof such as dimethyl dicyclopentadiene dicarboxylic acid.

The other essential reagent used in the present invention is a dienophilic unsaturated carboxylic compound selected from a group consisting of C to C ethylenically unsaturated aliphatic carboxylic acids and the esters and anhydrides thereof, normally a C to C monoethylenically unsaturated aliphatic acid and anhydrides thereof. In general, it is desirable to use a reaction mixture containing the reagents in stoichiometric proportion, that is, about one mole of unsaturated dienophilic acid or anhydride per half a mole of the dimeric cyclodiene carboxylic acid, since the reaction is normally quantitative. However, if desirable for any particular reason, an excess of one or the other reagent may be present. No catalyst is required.

The desired reaction is carried out satisfactorily by heating the reaction mixture at temperatures sufliciently high to bring about cracking or depolymerization of the dicyclodiene dicarboxylic acid into its monomer. These reaction temperatures are in the range of about to 250 C., the preferred reaction temperature being between about and C. Below about 100 C., the reaction becomes slow due to the low rate of depolymerization and consequent small availability of the monomeric acid reagent, whereas at temperatures above 190 C., decarboxylation of the cyclodiene carboxylic acid and resinification tend to become increasingly prevalent. The pressure depends on the dienophilic acid used and the temperature at which the reaction is carried out. Accordingly, the reaction may be conveniently conducted at pressures ranging from atmospheric or slightly subatmospheric to moderately elevated pressures such as 10 to 50 p.s.i.g. The reaction is a rapid one and can normally be completed in 5 to 60 minutes. As a result, the reaction can be carried out either batchwise or in a continuous manner.

The reaction of the present invention may be represented by the following equation:

J16 hLA 3 135l70C. IIOOG 8 I COOTI Solvent (2) 6 7 7A0 2 Maleic Anhydride l\ Dicyclopontadieno dicarhoxylic acid t5 4 3 C HOOO-H- 07 I O O6 1 2C--C'- Blcyclo- (2,2,1) -5 hcptcne-m carhoxy-2,3 dicarb'oxyllc anhydride, wherein a: is a carbon in the ring containing carbons of the 1, 4, 5, 6 and 7 positions The reaction temperature is suitably controlled by refluxing a solvent medium such as xylenes, mineral spirits, nonanes, propionic acid, acetic acid, or similar liquids, particularly hydrocarbons or saturated aliphatic acid, which are substantially inert in the reaction mixture and boil in the desired reaction temperature range when under suitable pressure. Usually about 2 to 10 parts of such a liquid are used per part of cyclodiene carboxylic acid. However, the reaction can be carried out without any solvent, using other temperature control means. Nevertheless, the use of the solvent is preferred since it has other beneficial eifects, such as giving improved contact between the reagents and increased depolymerization of the dibasic acid. The problem of low yields, characteristic of the prior art, has been successfully met by this process wherein the yields are quantitative as shown hereinafter in Table I.

Various specific examples will now be given as illustrations. It will be understood that all proportions and percentages of materials are expressed throughout on a weight basis in the absence of contrary indications.

EXAMPLE 1 Each of five runs was made in an agitated reactor using 55.1 g. (0.25 mole) of the dimer of dicyclopentadiene dicarboxylic acid, 49.0 g. (0.5 mole) of maleic anhydride, and 200 ml. of xylene. The reaction mixture was heated under refiux. After the indicated reaction period at the reaction temperature of 138 C., stirring: was stopped and the product separated as a lower layer. The flask and contents were cooled with a cold water bath, the xylene upper layer was decanted from the product layer, and the product layer was stripped free of xylene. Stripping at reduced pressures was preferred in order to avoid overheating the reaction products.

Each of the products freed of solvent was analyzed for a melting point and acid number. A summary is presented in Table I below.

The product from run 19 contained some unreacted cyclopentadiene carboxylic acid dimer as determined by a precipitate from a 10 wt. percent solution of the adduct in water. The solubility of dicyclopentadiene dicarboxylic acid in water is 0.32 wt. percent, whereas the reaction products have a high degree of solubility in water. None .of the other products from the runs listed gave a precipitate, thus indicating 97% or higher conversion of the dimer acid to the more soluble tribasic acid anhydride and a lactone dibasic acid byproduct.

The structure of the primary product of this reaction, the adduct of monocyclopentadiene monocarboxylic acid and maleic anhydride, is illustrated in the equation given earlier herein. This compound is a derivative of bicycloheptene and may be designated either as an acid or as an anhydride. This anhydride is capable of existing in either the endo or exo form.

This particular anhydride is a new chemical product. It is one of the new compounds previously referred to in stating that the present invention makes possible the production of products not obtainable through the known process of reacting the esterified form of the acid with a dienophile.

The ratio of endo and exo isomer is a function of the reaction temperature at which the maleic anhydride and cyclopentadiene carboxylic acid are allowed to react. The higher the temperature, the greater the amount of endo isomer.

The principal impurity is indicated to be a lactone dibasic acid. However, according to acid numbers shown in Table I, generally about or more of the product consists of the tricarboxylic acid anhydride compounds.

The lactone dibasic acid impurity is produced as a result of the presence of a small amount of water in the reaction mixture. The water is generally introduced with either the solvent, maleic anhydride, dicyclopentadiene dicarboxylic acid, or possibly all three. The lactone dibasic acid is only formed from the endo isomer. The reaction of the exo isomer with water, of course, results in converting it into a tricarboxylic acid by hydration of the anhydride group. Such an acid may be thought of in terms of the following structural formula:

The ease with which the lactone dibasic acid is formed can be demonstrated by taking the maleic anhydridecyclopentadiene carboxylic acid adduct, dissolving it in hot water, and allowing the water to evaporate off. The solid crystalline residue thus obtained consists of about TABLE I.PREPARATION OF POLYGARBOXYLIC ACIDS Calculated from analytical Reaction time Max. str ppmg Melting range, Acid No., data, wt. percent Run No. at 138 0., temp., 0. C. meq./gm.

min. Trlbasic acid Lactone dibsslc anhyd. acid 3 1 Theoretical for malelc anhydride cyclopentadiene carboxylic acid adduct 14.41 meqJgm.

9 Calculated from acid number. 3 Calculated from difierence between ester number and acid number. 4 Theoretical molecular weight for composition shown 211.3, found 212.

ENDO FORM bicyclo(2,2,1)-5-l1eptenex-carboxy-2,3 dicarboxylic anhydride. wherein m is a carbon atom selected from the 1, 4, 5 and 6 carbon atoms.

bicyclo(2,2,1)heptaue-2,3,x-tricarboxylic acid-6 hydroxy gamma lactone, wherein m is a carbon atom selected from the 1, -l, 5 and 6 carbon atoms.

This dicarboxylic single lactone is another compound whose production has not been taught by the prior art. A 'dicarboxylic single lactone has been disclosed but it contains an OH group in addition to the carboxyl groupmgs.

The amount of lactone dibasic acid impurity formed during the preparation of the tricarboxylic acid anhydride depends on the amount of water introduced with the reactants, diluent and/ or adsorbed on the Walls of the reactor. If the lactone is desired as the end product, the presence of water is necessary. However, it is better to first make the maleic anhydride cyclopentadiene carboxylic acid adduct under essentially anhydrous conditions followed by reacting same with water. Since the maximum yield of lactone obtainable is a function of the amount of endo isomer, it is, of course, desirable to carry out the adduct formation under conditions most suitable for the production of the greatest amount of the endo form.

Tricarboxylic acid anhydride products described in the example were successfully used in preparing alkyd-type resins. For example, 34.7 g. (0.5 equivalent) of the product from run 24, containing 92% tribasic acid anhydride; 15.5 g. (0.5 equivalent) "of ethylene glycol; and 20 mls.

of xylene were charged to a stirred reactor. The reaction temperature was raised to 150 C. over a 60-minute period. The reaction mixture was held at 150 C. for 30 minutes, then raised to 190 C. in an additional 30 minutes. The final product representing a quantitative yield on reactants was a hard, brittle resin.

The data obtained in reacting the tribasic acid anhydrides with polyhydroxy compounds indicate that the acids are highly reactive and can be further modified by use of various reagents, such as monohydric alcohols. The tribasic acid anhydrides due to the three carboxyl groups make possible the preparation of highly cross-linked polyester type resins using as coreactants cheap glycols, such as propylene and ethylene glycol, in place of expensive trihydroxy compounds such as glycerol and dibasic acids used presently for the same purpose.

Since the tribasic acid anhydrides are unsaturated, they can be modified by hydrogenation, epoxidation, or halogenation of the double bonds to make further modification in the products. Also, thiol compounds can be added to the double bonds to give thio ether derivatives. In this manner, it is possible to impart to the products desired, specific properties such as increased chemical stability or reactivity, pesticidal activity, modified solubility, and so forth. Similar modified derivatives are prepared from the homologous alkyl cyclopentadiene dicarboxylic acids, e.g.

6 methylcyclopentadiene, ethyl cyclopentadiene, etc. The empirical formula for the tribasic acid anhydrides of cyclopentadiene is C H O and the formula for the tribasic acid anhydride of the homologous series is 1o 8 s( 2)n wherein n is an integer in the range from 0 to 2 or higher.

EXAMPLE 2 In another set of runs, a tetracarboxylic derivative was prepared by reacting dicyclopentadiene dicarboxylic acid with aconitic acid (1,2,3-propene tricarboxylic acid). In each case, a reaction mixture was used containing 55 g. (0.25 mole) of the dimeric cyclodiene carboxylic acid and 87 g. (0.5 mole) of aconitic acid.

The structure of the tetracarboxylic product can be represented by the following formula:

wherein any carbon valences not shown are satisfied by hydrogen atoms or alkyl groups and which may be referred to as bicyclo-(2,2,l)-5-heptene acetic acid-2,3-xtricarboxy, wherein x is a carbon atom position selected from the 1, 4, 5 and 6 carbon positions. This compound is believed to be novel.

In the presence of water the bicycloheptene ring becomes hydroxylated. The resulting hydroxyl group then gives rise to a lactone by internal esterification with one of the carboxyl groups.

In one run the reagents were slurried in 250 ml. of straight run mineral spirits and refluxed for 10 minutes at atmospheric pressure and a temperature of 160 C. at the end of the reaction the mineral spirits were stripped off under vacuum and the solid product was recovered.

In the second run the reagents were dissolved in 250 ml. of propionic acid and refluxed for 30 minutes at 140 C. Part of the resulting product was recovered by precipitation with xylene, followed by filtration. The remainder of the product was recovered by vacuum stripping of the propionic acid from the filtrate.

In both of the above runs the recovered product had an acid number of 11.3 and was very hydroscopic. The yield was essentially quantitative as indicated by the fact that the isolated products were completely water soluble. Since the dicyclopentadiene dicarboxylic acid is only slightly soluble in water, any presence of the dicarboxylic acid in the product would be easily detected. According to acid numbers, the products from both runs contained about 75% of the theoretical carboxyl group content. This means that one of the four carboxyl groups of each molecule is tied up as a lactone. However, by careful exclusion of water from the reaction and product workup, this lactone formation can be minimized or prevented. Both the tetracarboxylic acid and its lactone are highly reactive compounds which can be used in making various esters, polyesters and as intermediates in a variety of other organic reactions.

EXAMPLE 3 In another test grams mole) of dicyclopentadiene dicarboxylic acid, 174 grams (1 mole) of aconitic acid, and 520 grams (4 moles) of isooctyl alcohol were placed in an agitated reactor vessel. The mixture was heated to a temperature of -140 C. This temperature was maintained for a period of 30 to 45 minutes These lactone acids are thought to be novel. By reacting with the isooctyl alcohol the lactone acids shown form the corresponding esters. The resulting tri-isooctyl lac tone esters were then tested as plasticizers in a vinyl chloride resin. A commercially used plasticizer (diisooctyl phthalate) was used as a control. The ingredients used for preparing the plasticized resins were as follows:

Grams Grams Goon (vinyl chloride resin) 150 150 Vaustay (oxidation stabilizer) 3 3 D8 207 (Pb Stcarete color stab1hzer)- 1 5 1 5 DIOP (diisooctyl phthalate) Tri-isooctyl ester 1 75 1 Bicyclo(2,2,1)-5-heptene acetic acid, 2,3,1 tricarboxy-tri-isooctyl ester, wherein Z is a carbon atom in the ring containing carbons of the 1, 4, 5, 6 and 7 positions.

The plasticized resin was prepared in the conventional manner by mixing the ingredients dry at room temperature and introducing the mixture to a rubber mill kept at 300 F. The amount of ester employed in computing the following data was in the ratio of one part ester to two parts of resin. This ratio may be varied as the final product desired varies within the range of .25 to 2.5 parts of ester to two parts of resin. The corresponding esters of the tricarboxylic acid, bicyclo (2,2,1)-5-heptene-2,3,x tricarboxylic acid, wherein x is a carbon atom in the ring containing carbons of the 1, 4, 5, 6 and 7 positions, may also be used as plasticizers.

The resulting products were subjected to various standard tests and the following results were obtained:

ORIGINAL TENSILE STRENGTH TEST TENSILES AFTER AGING AT 212 F. [Control] Tensile, psi. after-- 2 days 2, 630 3, 050 5 days. 2, 460 3, 000 7 days 2, 950

1 Too brittle to measure.

PRIMOL D (WHITE OIL) EXTRACTION AT 130 F. FOR 7 DAYS [Control] Percent Extracted 9. 65 3.02

Furthermore, instead of using ethylenically unsaturated polycarboxylic dienophiles, useful adducts can also be 0 formed by reacting the dimeric cyclodiene carboxylic acid with unsaturated monocarboxylic aliphatic acids of 3 to 18 carbon atoms such as acrylic, methacrylic or any of the crotonic acid isomers, oleic, linoleic or linolenic acids, and the like. The corresponding alkyl esters such as methyl acrylate, or glycerides can likewise be used. Thus, for instance, dicyclopentadiene dicarboxylic acid can be reacted with methacrylic or crotonic acid. An effective reaction can also be obtained by using a monobasic acid containing conjugated double bonds, e.g., sorbic acid.

Generally speaking then, the present invention is useful in making valuable polycarboxylic bicycloheptene derivatives.

Where steric configurations permit, the invention can also be used for making the corresponding lactones, either by carrying out the main reaction in the presence of water or by treating the polycarboxylic bicycloheptene product with water in a separate step. As indicated before, water tends to convert the bicycloheptene ring into a bicycloheptanol ring and the resulting hydroxyl group then tends to form a lactone by internal esterification with one of the carboxyl or carboxyalkyl groups.

The lactones may be used in perfumery and also in the preparation of alkyl resins, in lieu of or in addition to the polycarboxylic acids. Not only do most of the present lactones contain two or more remaining carboxyl groups, but the lactone bridge itself tends to open up when cooked with glycols, thereby becoming converted from an internal ester to an alkyd-type polyester. In some instances, the use of lactones is preferable to the use of the bicycloheptene polycarboxylic acids since the latter contain one residual double bond whereas the lactones are fully saturated and therefore tend to give a more stable product.

It will be understood that variations and modification of the present invention are possible without departing from the scope or spirit hereof.

We claim:

1. A substituted bicyclo-(2,2,1)-organic anhydride consisting of carbon, hydrogen and oxygen having the formula wherein the HOOC-- radical is a substituent on the cyclopentene ring formed by carbon atoms numbered 2, 5, 6,

7, and 8 and each of the remaining valences of the ring atoms are satisfied by a member selected from the group consisting of -H and C -C alkyl radicals and wherein the carbon atoms numbered 3 and 4 are each satisfied by a member selected from the group consisting of -H, C -C alkyl radicals and -(CH ),,COOH radical wherein n is an integer in the range of to 2.

2. A composition of matter having the formula 3. A composition of matter having the formula 4. A process which comprises mixing a dicyclopentadiene dicarboxylic acid having the formula:

wherein all carbon valences not satisfied by the HOOC- groups are satisfied by members of the group consisting of hydrogen and C -C alkyl radicals with maleic anhydride and an inert diluent and heating the resulting mixture at a temperature between about 75 and 250 C. to form a tricarboxylic acid anhydride.

5. A process in accordance with claim 4 wherein said anhydride is hydrolyzed with water to form the corresponding lactone.

6. A process of preparing a tricarboxylic acid anhydride which comprises mixing about 1 mole of dicyclopentadiene dicarboxylic acid having the formula:

wherein all carbon valences not satisfied by the HOOC groups are satisfied by members of the group consisting of hydrogen and C C alkyl radicals with 1 mole of maleic anhydride and about 2 to parts of inert diluent per part of said dicarboxylic acid, said diluent having the ability to boil at the desired reaction temperature, and heating the resulting reaction mixture under anhydrous conditions at a reaction temperature between about and C. while refluxing said diluent until essentially complete conversion is obtained.

7. A process according to claim 6 wherein the diluent is an inert C to C hydrocarbon.

8. A process according to claim 6 wherein the diluent is propionic acid.

9. A process which comprises mixing a dicyclopentadiene dicarboxylic acid having the formula:

wherein all carbon valences not satisfied by the HOOC- groups are satisfied by members of the group consisting of hydrogen and C -C alkyl radicals and a dienophilic compound of the group consisting of C to C monoethylenically unsaturated aliphatic carboxylic acids and anhydrides thereof, and heating the resulting mixture in the presence of water at a temperature of about 135 to 190 C. to form a corresponding lactone.

10. A process according to claim 9 wherein the reaction mixture contains about 1 mole of the dicyclopentadiene dicarboxylic acid per 2 moles of the dienophilic compound and wherein the dienophilic compound is selected from the group consisting of maleic anhydride, maleic acid and aconitic acid.

11. A bicyclo heptane lactone which is represented by the formula wherein the unsatisfied valences of the carbon atoms are satisfied by members of the group consisting of hydrogen and C C alkyl radicals.

12. A bicyclo heptane lactone acid which is represented by the isomers having the formulae 12 satisfied by members of the group consisting of hydrogen \n 4 3 9 l 6 2 d n a v 1 n P w, m 5 fl b mm w fl m n a n .r A l s s H 4. C a r 1 e C mm d n D a Q 5 H w HO C. H "4 C Ci I'll l-ll' V HENRY R. JILES, Primary Examiner. wherein the unsatisfied valences of the carbon atoms are 

12. A BICYCLO HEPTANE LACTONE ACID WHICH IS REPRESENTED BY THE ISOMERS HAVING THE FORMULAE 